Installing Polycarbonate Sheeting: What Tools are Needed?

Polycarbonate Sheeting is a popular material used in construction, as it provides excellent insulation and is lightweight yet durable. However, its installation requires the use of specialized tools to ensure that the finished product meets safety standards while maximizing energy efficiency. Here are some of the essential tools needed for installing polycarbonate sheeting correctly.

Learn more about Polycarbonate Sheeting

Tape Measure

A tape measure is an essential tool for accurately measuring and cutting polycarbonate sheeting to size. It should be long enough to easily measure large spans, preferably at least 25 feet in length. The measurements should also be marked clearly with a pencil or marker so that they remain visible when transferring them to the sheeting.

Circular Saw

A circular saw is needed to cut the sheets accurately and quickly. It should have a blade specifically designed for cutting polycarbonate, as an ordinary metal-cutting blade can cause chips or burrs in the material that could affect its performance. The speed settings of the saw should also be adjusted so that it does not overheat and melt the plastic.

Safety Gear

When handling large pieces of polycarbonate sheeting, safety gear such as safety goggles, dust masks, and gloves are highly recommended in order to protect from sharp edges and flying debris. A stable workbench is also important for preventing injuries due to slipping or dropping of materials.


A drill is essential for pre-drilling holes in the polycarbonate sheeting. This can be done with a standard electric or battery-powered drill, although cordless drills are more suitable for working on high surfaces. It's important to use the right size and type of drill bit that matches the material's hardness and thickness.


Self-tapping screws are the best option for attaching polycarbonate sheets together or onto walls. They should be chosen based on the thickness of the materials they will be used on and also galvanized in order to prevent corrosion over time.


Polycarbonate sheeting may require additional adhesive depending on how it is being installed. A clear sealant should be used to keep out dust, moisture, and air. It is important to apply the adhesive evenly for a secure bond that will last for many years.

By following these guidelines and having the right tools on hand, installing polycarbonate sheeting can be a relatively straightforward process. With proper care and maintenance, this material can provide excellent insulation while also giving any building project an aesthetically pleasing finish.